Quick answer: A home with 60A existing load adding an EV charger (60A) needs at least a 200A panel upgrade; 10kW solar may push you to 320A service depending on location and load growth.
Electrical Panel Upgrade Calculator
Find the right panel size for your home's current and future electrical needs — solar, EV, heat pumps, and whole-home electrification.
How we calculate panel upgrade sizing
The calculator combines your current panel size, projected new loads, and upgrade trigger (EV, solar, electrification, or obsolete panel) to recommend the minimum panel amperage needed. Obsolete or discontinued panels can justify replacement even when the service size is technically workable.
Cost estimates range from $1,500–$12,000 depending on panel size, local labor rates, and whether utility coordination is required. Federal rebates may apply when paired with EV charging or heat pump installations.
Frequently Asked Questions
- What panel size do I need for solar?
- Most residential solar systems (up to 10 kW) can be installed on a 200A panel. Larger systems, or systems with a whole-home battery, may require 320A or 400A service.
- Is 200A enough for an EV charger?
- Yes, for most EVs. A 200A panel can handle a 40–60A EV charging circuit alongside normal household loads. Trucks with 19.2kW onboard chargers (like the F-150 Lightning) may require evaluation of your existing load.
- Can I get a rebate for a panel upgrade?
- Some states and utilities offer rebates for panel upgrades when paired with EV chargers or heat pumps. California's TECH Clean program and some utility rebates cover panel upgrades. Ask your electrician or check your state energy office.
Reviewed April 2026
Methodology and source note
PowerSizing calculators use shared formulas, documented assumptions, and current planning inputs that are summarized on the methodology page. Use these tools for first-pass planning, comparison, and sanity checks, then confirm local code, pricing, utility tariff, and installer specifics before you buy equipment.